A HyperMesh course is highly specialized, focusing on the critical, complex task of meshing—the preparation of CAD models for high-end Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD). HyperMesh, developed by Altair, is an industry-leading pre-processor.

​💡 HyperMesh Course Overview (Purpose)

​The course is designed to train engineers and analysts in the advanced techniques of geometry cleanup, idealization, and meshing for complex simulation models. The goal is to produce high-quality, solver-ready meshes (input decks) that ensure the accuracy, stability, and speed of the subsequent FEA/CFD solution in solvers like OptiStruct, RADIOSS, ABAQUS, or ANSYS.

​📚 Learning Content (What you will learn)

​The curriculum is focused heavily on hands-on manipulation of geometry and mesh creation:

​1. Fundamentals and Geometry Manipulation

• ​HyperMesh Interface: Navigating the user profiles (e.g., OptiStruct, ABAQUS) and the main tool pages (Geometry, 2D, 3D, Utility).
• ​Import and Cleanup: Importing CAD models (Parasolid, STEP, IGES) and using the Geometry Cleanup tools to fix surfaces, remove sliver faces, and ensure connectivity (topology).
• ​Mid-Surfacing (Idealization): Creating mid-surfaces for thin-walled parts (like sheet metal or plastic) to prepare them for 2D Shell Meshing, which significantly reduces computation time.

​2. 2D Meshing (Shell/Surface Meshing)

• ​Mesh Criteria: Defining and managing element quality checks (Jacobian, Warpage, Aspect Ratio) to ensure a high-quality mesh.
• ​Auto Mesh vs. Manual Mapping: Using automatic meshing algorithms and advanced manual techniques to control element flow and density, prioritizing Quad elements for accuracy.
• ​Feature Capturing: Ensuring that critical geometric features (fillets, holes, beads) are accurately represented by the mesh.

​3. 3D Meshing (Solid Meshing)

• ​Tetrahedral Meshing: Creating unstructured Tetra meshes for solid volumes.
• ​Hexahedral Meshing (Mapping): Mastering advanced techniques for creating structured Hex meshes (more accurate but difficult to generate), often by sweeping or mapping.

​4. Connectors and Setup

• ​Creating Connections: Modeling physical fasteners like spot welds, bolts, rivets, and seam welds using specialized connectors (rigid elements, beam elements).
• ​Assembly Modeling: Connecting different components with complex joints and interactions.
• ​Model Export: Generating the final, solver-specific input deck (e.g., *.key, *.inp, *.dat) for the intended FEA/CFD solver.

​✅ Learning Outcomes (What you will be able to do)

​Upon successful completion, participants will be able to:

• ​Prepare Complex CAD Models: Rapidly clean, idealize, and prepare intricate industrial geometry for simulation.
• ​Generate High-Quality Meshes: Produce FEA meshes (2D shell and 3D solid) that meet stringent industry quality standards for various solvers.
• ​Reduce Analysis Time: Implement model idealization techniques (mid-surfacing) to significantly decrease the complexity and solve time of large assemblies.
• ​Model Connections Accurately: Use advanced connector tools to represent physical fasteners and connections, enhancing assembly simulation realism.
• ​Streamline the FEA Workflow: Act as the critical link between the CAD design stage and the solver stage, ensuring the simulation runs correctly and produces reliable results.

​🎯 Ideal For

​This course is ideal for highly specialized technical roles focused on pre-processing and high-fidelity analysis:

• ​FEA/CAE Analysts and Specialists
• ​Simulation Engineers who need to work with complex geometry from various CAD systems.
• ​Advanced Mechanical and Automotive Engineers in industries like Aerospace, Automotive, and Heavy Machinery.
• ​R&D Professionals focused on crash simulation, durability, and non-linear analysis, where mesh quality is paramount.
• ​Engineering Students looking for a career in the simulation domain, as HyperMesh is a highly sought-after skill in the CAE job market.